As we all know, ultrasonic cleaning machine is widely used, and it is no exception in the industrial field. Industrial ultrasonic cleaning machine has been recognized and favored by many enterprises for its function optimization and convenient and high-energy operation mode. What process issues should be considered when customizing industrial ultrasonic cleaning equipment? Now let's learn about it with Jinan Cole ultrasonic equipment

1.為了保證產(chǎn)品的清潔度要求

1. In order to ensure the cleanliness requirements of the product

超聲波清洗工藝的準(zhǔn)備一定滿(mǎn)足客戶(hù)對(duì)產(chǎn)品的要求清潔度和生產(chǎn)規(guī)模，即滿(mǎn)足產(chǎn)品質(zhì)量和數(shù)量的要求，這是工藝設(shè)計(jì)的基本原則！

The preparation of ultrasonic cleaning process must meet the requirements of customers for product cleanliness and production scale, that is, meet the requirements of product quality and quantity, which is the basic principle of process design!

2.滿(mǎn)足下道工序的要求

2. Meet the requirements of the next process

編制主工序的清潔工藝，且清潔工藝應(yīng)滿(mǎn)足下道工序的需要。如電鍍前一定進(jìn)行脫脂清洗，否則會(huì)影響鍍層的附著力；例如，金屬零件和塑料零件在表面涂裝前一定清洗干凈，去除油污，以保證涂層的附著力；例如，在一些液晶顯示器、光學(xué)鏡頭、金屬零件、刀具、真空鍍膜、化學(xué)鍍膜或離子鍍膜中，要求表面清潔度高，一定對(duì)其進(jìn)行嚴(yán)格的前處理清洗，否則會(huì)影響鍍膜質(zhì)量；在粘接、電焊、真空熱處理、防銹等許多工序中，一定進(jìn)行除油和清洗，否則會(huì)影響下道工序

Prepare the cleaning process of the main process, and the cleaning process shall meet the needs of the next process. For example, degreasing and cleaning must be carried out before electroplating, otherwise the adhesion of the coating will be affected; For example, metal parts and plastic parts must be cleaned before surface coating to remove oil stains, so as to ensure the adhesion of the coating; For example, in some liquid crystal displays, optical lenses, metal parts, cutting tools, vacuum coating, chemical coating or ion coating, the surface cleanliness is required to be high, and strict pretreatment and cleaning must be carried out, otherwise the coating quality will be affected; In many processes such as bonding, electric welding, vacuum heat treatment and rust prevention, oil removal and cleaning must be carried out, otherwise the next process will be affected

3.應(yīng)考慮與上道工序相匹配，主工藝的中間清洗工藝應(yīng)與前一工藝相匹配

3. It shall be considered to match the previous process, and the intermediate cleaning process of the main process shall match the previous process

根據(jù)前一工藝中殘留的污染物，采用相應(yīng)的清洗介質(zhì)和清洗工藝。例如，清洗完焊接好的電子線路板后，水溶性焊劑在前道工序中，則清洗介質(zhì)應(yīng)為水基清洗劑。如果使用合成助焊劑，則應(yīng)使用有機(jī)溶劑進(jìn)行清洗，即極性溶劑用于清洗極性污染物，非極性溶劑用于清洗非極性污染物

According to the residual pollutants in the previous process, the corresponding cleaning medium and cleaning process are adopted. For example, after cleaning the welded electronic circuit board, if the water-soluble flux is in the previous process, the cleaning medium should be water-based cleaning agent. If synthetic flux is used, organic solvent shall be used for cleaning, that is, polar solvent shall be used for cleaning polar pollutants and non-polar solvent shall be used for cleaning non-polar pollutants

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